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This process has been a joint partnership with Daimler Trucks North America for over 15 years. With this partnership and the joint effort to improve product quality and transform the process, Daimler and Meritor are making significant investments to transform this area with no-fault forward technology, pick-to-light, and visual management applications. This area assembles over 18,000 different part numbers and is completely sequenced serving the Cleveland, Mt. Holly, Gaffney and Thomas Built Bus plants under the Daimler Trucks North America family. panorama_FE001F87_EC9F_8A2A_41D4_3F043361B3EC.subtitle = Brake shoes are fabricated on this line then painted or coated with our patented PlatinumShield III corrosion protectant. There are three lines that produce many variants of products at a high throughput rate. The shoe fabrication process represents over 50 years of process and product engineering improvements with high speed resistance welding, precision table forming, highly precise slot cutting, and added automation that delivers a high quality and cost-leading fabricated shoe to our customers. This process runs 6 days a week at volumes of approximately 7,500 brake shoes per day. panorama_59C4143F_57FF_30D7_41C4_3F788E3EC81B.subtitle = Following the cam bracket fabrication process is the automated bush and bore cell. At this station, the operator scans the part marking and the cell does the rest. The first step is for the bracket to be precision machined to specification, ensuring precise concentricity to the cam bracket mounting. Next is an automated clean out to ensure all metal chips are removed from the bore. Last is the automated bushing and seal installation process and robotic unloading. The cam brackets are then packaged for transport to the final kitting area or to their final assembly location. panorama_59C4DACD_57FD_51BB_41A0_FC568DAD6885.subtitle = Kitting, shipping and receiving serves as a sub-process to improve the efficiency and delivery of our interplant and aftermarket partners. Associates pick spiders, brackets, dust shields and other components based on made-to-order kits that are requested by customers. From this area alone, we have the ability to ship over 4,000 brakes worth of components daily with superior quality and precision. panorama_59C41637_57FD_30D7_41C0_658B1F552BB0.subtitle = Meritor is a global braking leader both in size and capability for the commercial vehicle industry and offers a full line up of drum, hydraulic and air disc brakes. These include market-leading Q+ drum brakes, single and dual piston lightweight air disc brakes, as well as a wide range of pad and rotor sizes to accommodate virtually any application or duty-cycle. panorama_59C4093E_57FE_D0D9_41AB_B4EB263194D9.subtitle = Our modernized spider machine process is based on more than 50 years of successful operational experience. With over 3,000 finished part configurations, it's designed to push the proliferation until the very end of the fabrication process so spiders can essentially be custom made to order. The flexibility of this line means we can produce any existing configuration in as little as 4-minutes. All spiders are machine controlled and direct part marked for major component validation. We have carried that same major component assembly process from drum brakes into our air disc brake process due to it’s success. This process runs 5 days a week at volumes of 2,040 spiders per day. panorama_59C4A732_57FD_F0E9_419A_3D1A732F3237.subtitle = The accountability room displays rolled-up plant metrics from various manufacturing value streams. It includes countermeasures and actions to resolve issues to ensure we achieve the expected results for safety, quality, delivery, productivity, and morale. The accountability room is a fundamental process in the Meritor Production System to drive performance cadences and accountability to actions. Each morning, staff reviews key performance indicators and identifies actions to improve the plant floor. Employee recognition also takes place in this stand-up style meeting space. panorama_59C40F65_57FE_EF6B_41B4_0674A446FE60.subtitle = The air disc brake combo line was developed utilizing a global team to design an industry leading and revolutionary air disc brake assembly process. The team was comprised of technical resources from Meritor’s Cwmbran, United Kingdom, York, South Carolina and Troy, Michigan offices with a combined 80+ years of process excellence experience. The line was installed in the summer of 2018 to support increased demand for air disc brakes in the North America truck market and has the ability to produce multiple variants of air disc brake products with quick changeover, without affecting throughput or capacity. panorama_59C4826B_57FD_517F_41D0_92248485CCE8.subtitle = The e-coat paint process is a six-stage zinc process that helps protect against rust-jacking which can negatively impact brake shoe performance and shorten the life of shoes and brake linings, increasing downtime for maintenance and replacement, both of which prevent truck operators from getting maximum productivity out of their equipment. The system is also utilized for other components such as dust shields, pad straps, and stamped spiders. Another paint process is Meritor’s PlatinumShield III brake coating, which provides superior adhesion to the surface of the shoe, increasing the shoe’s ability to withstand corrosion caused by salt and other harsh elements, which increases the longevity of the product. panorama_59C5EC9E_57FE_F1D9_41B3_612293E98818.subtitle = The housing line was installed in the winter of 2019 to support increased demand for air disc brakes in North America. Using our proven housing line in the UK as the design, this new line was purpose built and tailored to meet the needs of the domestic market. We implemented standardized work processes and no fault forward technology, modernized operator instructions, and invested a large amount of automation to remain cost competitive. The housing line is a key piece of equipment to support the launch of our newest flagship air disc brake, EX+ LS, and operates 7 days a week with volumes over 750 housings per day. panorama_59C424E8_57FD_3179_41D4_098596EFD642.subtitle = We utilize the skills assessment room to train on safety behaviors, awareness, quality and product characteristics, standard work, lean practices, technical and robotic aptitude and to verify competency for the development of associates and protection of our product for integration in the company’s culture. video_7B7C6C47_51D1_A792_4192_6E55886EEA04.subtitle = Welcome to Meritor’s York, South Carolina manufacturing facility. Opened in 1980, this 275,000 square foot facility employs more than 350 people and manufactures disc and drum brake components for Class 5 through 8 truck, trailer, bus and coach and military vehicles, in addition to axle assembly services. Meritor has recently invested more than $25 million in capital, equipment and process improvements and increased manufacturing capabilities. panorama_59C426E7_57FF_5177_41AC_B75ACD8D0106.subtitle = With nearly 5,000 cam bracket specifications, our bracket welding process is designed to handle all of them with ease. This process is set up for multiple flexibilities to accommodate brackets anywhere from 2” to 24” long and can be clocked at any angle, while ensuring tube length accuracy. The brake chamber mounts to the cam bracket and actuates the brake drum/shoe, which stops the vehicle. Gussets are then welded to the cam bracket for added strength and rigidity to achieve FMVSS121 federal reduced stopping distance regulations. Meritor’s complete brake portfolio – disc and drum - meet or exceed FMVSS121 regulations. panorama_59C5E2F9_57FE_D15B_41CE_81B01747EB0E.subtitle = Within our caliper assembly line, we implemented standardized work processes, small component pick-to-light system with verification tools implemented, as needed for increased accuracy and no fault forward technology to ensure optimal efficiency and safety. Grease monitoring ensures a constant amount of lubrication is supplied to the component. All safety critical joints are automated and every brake is functionally tested on this line. In addition, all process data is 200% verified before product is shipped out to our customers. The line was designed for seamless changeover so it can run one of every kind of brake, accommodating our customers specific needs. The line runs 6 days a week with volumes over 1,350 brakes per day. ### Title panorama_59C4A732_57FD_F0E9_419A_3D1A732F3237.label = Accountability Room panorama_59C40F65_57FE_EF6B_41B4_0674A446FE60.label = Air Disc Brake Combo Line panorama_EDA31A52_E398_8A2A_41A1_4B9F68D70F25.label = Axle Dressing panorama_59C426E7_57FF_5177_41AC_B75ACD8D0106.label = Bracket Welding photo_FE172C60_E455_88FF_41E2_1F89336ECFE0.label = Brake-Display1250 panorama_59C4143F_57FF_30D7_41C4_3F788E3EC81B.label = Bush and Bore Operation panorama_59C5E2F9_57FE_D15B_41CE_81B01747EB0E.label = Caliper Assembly Line panorama_59C4826B_57FD_517F_41D0_92248485CCE8.label = E-Coat Paint Process panorama_59C5EC9E_57FE_F1D9_41B3_612293E98818.label = Housing Line panorama_59C4DACD_57FD_51BB_41A0_FC568DAD6885.label = Kitting/Shipping & Receiving panorama_59C41637_57FD_30D7_41C0_658B1F552BB0.label = Reception Area panorama_FE001F87_EC9F_8A2A_41D4_3F043361B3EC.label = Shoe Fabrication panorama_59C424E8_57FD_3179_41D4_098596EFD642.label = Skills Assessment Room panorama_59C4093E_57FE_D0D9_41AB_B4EB263194D9.label = Spider Machining video_7B7C6C47_51D1_A792_4192_6E55886EEA04.label = Welcome ### Video videolevel_561BCBAB_4BB8_3D14_41C3_324B66956C1E.url = media/video_7B7C6C47_51D1_A792_4192_6E55886EEA04_en.mp4 videolevel_561BCBAB_4BB8_3D14_41C3_324B66956C1E.posterURL = media/video_7B7C6C47_51D1_A792_4192_6E55886EEA04_poster_en.jpg ### Video Subtitles ## Popup ### Body htmlText_FEB40514_E435_7847_41E4_55E40BAD1FAE.html =
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Industrial, Fleet, & Commercial Vehicle Brakes | Meritor
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PlatinumShield III
PlatinumShield III New, Longer-lasting coating for New and Remanufactured Aftermarket Brake Shoes.
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About Us:


At Atalanta, our vision is to be a part of every food experience. For over 75 years, we've been a leading food importer, specializing in cheese, meats, seafood, fruits and vegetables from around the world. Our vast portfolio features over 6,000 different food items sourced from more than 60 countries. We pride ourselves on building relationships with our customers and suppliers to create long-lasting partnerships through consistent service, complimentary marketing resources and field support. As part of the broader Gellert Global Group, comprised of eight individual companies, Atalanta exhibits strength in sourcing, insurance, finance, logistics, food safety and information technology. With the GGG network of distribution centers, our team can quickly service the needs of our retailers, distributors, foodservice chains, hotels, cruise lines, airlines and food manufacturers.


www.AtalantaCorp.com
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About Us:


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www.CabinetWorksGroup.com
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PANORAMA LIST
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FLOORPLAN/
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LOCATION/
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PHOTOALBUM/
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TOUR LOCATIONS/
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