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This department is a one shift operation that kits an average of 6,000 kits per day. panorama_A53700BB_BDCB_686E_41B0_3C0BB6813B08.subtitle = An example of Meritor’s expertise is the unique core recovery process for brake shoes, calipers and carriers. Meritor engineers have designed an entirely innovative multi-stage process for recovering cores and remanufacturing the component to meet original specifications. All recovery processes have been extensively tested in the company’s engineering lab before approved for production. \ \ An online core reporting system, MeritorCoresOnline.com, was developed with customers to provide real time access to properly track cores. MeritorCoresOnline.com includes: Month-end core statements, Core eligibility reporting for each participating account, and Core Return Report(s) for each customer. panorama_A537CC2D_BDCB_F86A_41E2_A1D09C8BD683.subtitle = Every caliper is completely remanufactured. Remanufactured hydraulic brake calipers are first inspected at time of receipt to ensure it is the correct part number and nothing is obviously broken or damaged before sending to the teardown and cleaning department for final cleaning and inspection. Meritor only re-uses the cast-iron castings by ensuring all critical to quality dimensions are within specification. The calipers are then assembled using only authorized Meritor components to ensure the highest quality standards. panorama_A53717B7_BDCB_2866_41DE_B2F2A466EC4D.subtitle = Meritor aftermarket drums are designed and engineered by Meritor to perform across a broader range of applications than today’s light, medium- and heavy-duty fleet customers demand. The drum line consists of three robots and automatic conveyors. The machining cell and paint cell are fully automated. For customers that require balanced drums, parts are sent through an automated balancer. Material handlers drop off full pallets of raw drums and pick up pallets of finished drums. panorama_A537EA1B_BDCB_D82E_41DD_194C9640AEFF.subtitle = Meritor is your one-stop solution for both new and reman parts. As a recognized leader in braking technology, Meritor offers Meritor Genuine and Meritor aftermarket air disc brakes for tractors, severe-duty applications, buses and trailers. Remanufactured air disc brake (ADB) calipers from Meritor provide an excellent choice for replacing worn ADB calipers. Meritor offers a complete line of remanufactured EX225, SN7, SB7 and ADB22x™ calipers. Meritor has invested in specialized equipment to successfully remanufacture ADB to like new specifications. Our process incorporates final testing rigs that simulate braking and ensure assembly errors are detected. All models are assembled using only authorized Meritor components to ensure the highest quality standards are met. panorama_A5375E13_BDCB_583E_41E0_A1CC452E52A4.subtitle = Meritor utilizes two pass-through ovens to help remove all contaminates such as organics, grease and paint from the brake shoe surfaces. The heat process also helps with rust removal and shortens the final blast cycle preventing overprocessing. video_E701DB85_C212_A6DB_41BF_942AEA3AFEF4.subtitle = Meritor’s 275,000 square foot site in Plainfield, Indiana remanufactures and manufactures new brake components. Each product is completely remanufactured and built to order – not rebuilt – and restored to the same high-quality performance standards as the originals. All critical-wear components are replaced and only Meritor-approved components are used to restore each part to OE-quality condition. Every Meritor remanufactured product is inspected and tested prior to shipment. \ \ Plainfield is certified under the MERA Manufactured Again Certification program, administered by MERA – The Remanufacturing Association. panorama_A53501CC_BDC9_282A_41CE_DCF0E423FAE0.subtitle = Proprietary automated brake shoe riveting machines were designed with Meritor process technology and first introduced in Plainfield in 2019. The machines named “ROSIE” rivet two shoes at a time, increasing operations efficiency. panorama_A534F643_BDC8_E81E_41E6_87C6A07D35CC.subtitle = The 275,000 square foot facility distributes new and remanufactured brake shoes, new minor hardware kits, remanufactured hydraulic calipers, remanufactured air disc calipers, remanufactured differentials, new brake drums, and new AxleTech ADB calipers and park brakes. panorama_A53739F0_BDC8_DBFA_41D9_647907AFFFE2.subtitle = The coining press returns the brake shoe table to true original shape and dimensions. After the coining inspection, all brake shoes go through a coating and/or painting process based on friction material. For all frictions except EG/EG2 and Fras-le AF520/AF523, the shoes run through a five-stage pre-treatment and drying process prior to the coating of the shoe with PlatinumShield III. The coating is then cured to ensure proper thickness and consistency across all shoes. All EG/EG2 and Fras-le AF520/AF523 shoes are dipped in water-soluble black paint. panorama_A53762FE_BDCB_69E6_41B1_F142DB681006.subtitle = The process for teardown, cleaning and inspection is performed in a U-shaped work cell to maximize the efficiency and quality of the product. \ \ The remanufacturing process starts with having highly trained operators and the right equipment to safely and effectively dismantle product without damaging or over processing. All individual parts are inspected for cleanliness and critical dimensions are documented to ensure quality and form, fit and function. Cleaning technologies include a 3-stage high-pressure washer, steel shot pass-through blaster, high-temp high-agitation tank and vibratory tumbler cleaner. panorama_A536F3FF_BDC9_2FE6_41E3_6B543DA99105.subtitle = Top-quality brake linings are riveted to the brake shoes using a hydraulic riveting process to ensure consistent performance before being kitted and prepared for shipping. panorama_A5377C13_BDCB_383E_41D2_7A91E2F3EA1D.subtitle = Two large high capacity steel shot blasters are utilized for the final cleaning of brake shoes. 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In 2020, Plainfield earned the Rising Star recognition in the 2020 Governor’s Workplace Safety Awards for positively impacting employee safety and demonstrating proactive measures to improve the plant’s safety and health culture. Plainfield, which placed renewed focus on safety in 2016, has had only two recordable injuries since 2018 and ended fiscal year 2020 with a total recordable rate of 0.38.
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In July, 2020, Meritor produced its 100 millionth brake shoe at the Plainfield facility, which opened in 1999. The significant milestone represents Meritor’s stability, dedication to quality, and years of building long-term relationships with customers and fleets.
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Brake shoes are returned to their original shape and dimensions. Meritor PlatinumShield III, our third-generation coating with advanced engineering that enhances resistance to rust-jacking, is available on new and remanufactured Meritor and Fras-le® brand brake shoes.
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Grease and other contaminants are cleaned from the shoe through a baking process.
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The blasters remove remaining residue of contaminants and run 80pcs – 140pcs per cycle.
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LOREM IPSUM


Dolor sit amet, consectetur adipiscing elit. Nunc porttitor ac nulla vitae bibendum.


Mauris aliquet neque quis libero consequat vestibulum. Donec lacinia consequat dolor viverra sagittis. Praesent consequat porttitor risus, eu condimentum nunc. Proin et velit ac sapien luctus efficitur egestas ac augue. Nunc dictum, augue eget eleifend interdum, quam libero imperdiet lectus, vel scelerisque turpis lectus vel ligula. Duis a porta sem. Maecenas sollicitudin nunc id risus fringilla, a pharetra orci iaculis. Aliquam turpis ligula, tincidunt sit amet consequat ac, imperdiet non dolor.


Integer gravida dui quis euismod placerat. Maecenas quis accumsan ipsum. Aliquam gravida velit at dolor mollis, quis luctus mauris vulputate. Proin condimentum id nunc sed sollicitudin.


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About Us:


At Atalanta, our vision is to be a part of every food experience. For over 75 years, we've been a leading food importer, specializing in cheese, meats, seafood, fruits and vegetables from around the world. Our vast portfolio features over 6,000 different food items sourced from more than 60 countries. We pride ourselves on building relationships with our customers and suppliers to create long-lasting partnerships through consistent service, complimentary marketing resources and field support. As part of the broader Gellert Global Group, comprised of eight individual companies, Atalanta exhibits strength in sourcing, insurance, finance, logistics, food safety and information technology. With the GGG network of distribution centers, our team can quickly service the needs of our retailers, distributors, foodservice chains, hotels, cruise lines, airlines and food manufacturers.


www.AtalantaCorp.com
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About Us:


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www.CabinetWorksGroup.com
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PANORAMA LIST
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PHOTOALBUM/
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PANORAMA LIST/
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